Cumbria

Aldous Red Sandstone Floor Restored Greystoke

Aldous Red Sandstone Floor Milled Back to Health in Greystoke

The customer at this 200-year-old property near Greystoke asked if we could do anything for their old Stone floor as a new Kitchen was to be fitted and a decision had to be made to either rip up the old floor or have it restored.

Aldous Red Sandstone Floor Before Renovation Greystoke

The stone was Aldous Red Sandstone which if you have read our website is something we are quite familiar with. One thing we have learned from restoring these floors over the years is that they are very forgiving and the best way to renovate them is to grind off the old and often badly stained surface. We call this process Milling and it involves applying different grades of coarse diamond pads, the result is a fresh new surface that smoother and much easier to maintain. We can also re-point the mortar which is often past its best on these old stone floors.

Having discussed my recommendation, they agreed to go ahead, and we set a date in the diary for the work to start.

Milling Aldous Red Sandstone

Milling involves the application of several coarse grades of hard diamond pads to the stone using water to lubricate the process, the water also helps make the removal of the soil easier and reduces dust. I followed our usual method of starting with a very coarse 50-grit pad and then moved up to 100 and then 200-grit milling pads rinsing and extracting the soiling in-between each pad with a wet vacuum. These 17-inch pads fit a rotary floor buffer that has weight added to ensure maximum traction between the pad and the stone floor.

Once done the next step was to rake out the loose mortar between the slabs, cleanup the area and then repoint with a breathable pointing mix in Light Grey. That was left to set and the floor was given a light clean with Tile Doctor Pro-Clean to remove any dust and get it ready for sealing.

Sealing a Red Sandstone Tiled Floor

We returned the following day and checked the floor was dry using the moisture meter, we don’t recommend applying a sealer to a damp floor as the sealer will not cure properly. All was well, so we then applied Tile Doctor X-Tra Seal which is an oil based Breathable Colour enhancing sealer.

Using a breathable sealer on old stone floors like this is highly recommend as these floors rarely have a damp proof membrane installed and so it’s important to give moisture a way of rising through the floor naturally and evaporating rather than being trapped under the floor where it can eventually build up in the walls.

You can see from the photos that the work was transformational and have added new life to a 200-year-old floor which I’m sure will look even more stunning once the new kitchen has been fitted.

Aldous Red Sandstone Floor After Renovation Greystoke

For aftercare cleaning of a sealed floor, we recommend the use of Tile Doctor Neutral Tile Cleaner, it’s a mild but effective cleaning product that won’t impact the sealer.

 

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Flood Damaged Red Sandstone Hallway Renovation Penrith

Flood Damaged Red Sandstone Hallway Floor Renovated in Penrith

The customer from Penrith called us in to see if we could improve the appearance of their Red Sandstone hallway floor. Several weeks earlier it had been covered in mud and water from flooding. Once the flood waters had subsided the floor was given a general clean, but the stone looked terrible and completely washed out.

Flood Damaged Red Sandstone Hallway before Cleaning Penrith

Its important to let everything dry out before attempting any renovation work and this is especially the case with Stone and Clay tiles. When the floors this bad there’s no point trying to get a decent clean just by using chemicals alone, so we often offer a system we have perfected at Tile Doctor called “Milling”. We discussed the project in detail with the client and agreed a price and a time to complete the work.

Flood Damaged Red Sandstone Hallway before Cleaning Penrith Flood Damaged Red Sandstone Hallway before Cleaning Penrith

Restoring Flood Damaged Red Sandstone

Milling pads are encrusted with very coarse industrial diamonds and allow you to cut deeper into the stone than the burnishing pads we use for polishing. We use them to remove a thin layer of stone from the floor to reveal new stone underneath.

Tile Doctor supply these pads in different sizes, types and grits and on this occasion, we used a 17 inch 200-grit milling pad fitted to a Numatic buffing machine running on low speed. Extra weight was added to the machine to improve the depth of clean and the process was lubricated with a strong dilution of Tile Doctor Remove and Go. The edges were then cleaned with a set of handheld Diamond Blocks which allow you to get right into the corners. Once the whole floor had been treated it was rinsed with water and the soiling extracted with a wet vacuum.

The Sandstone floor was then given an acid rinse using Tile Doctor Grout Clean-up to remove stone resins and neutralise alkaline salts which can build up in the stone and present themselves as White Efflorescence later. The floor was then given a final rinse and dried as much as possible with the wet vacuum before allowing it to dry off overnight.

Sealing Red Sandstone Flooring

The stone floor was left to dry out for a full 24 hours and we called back on the 3rd day to apply a coat of Tile Doctor X-Tra Seal, which is an oil-based sealer that improves colour and structure to the stone. This product is fully breathable and rated for external use and so will cope with any further dampness coming up from the ground.

The sealer really brought out the true red colour of the Sandstone and completely transformed its appearance. The customer has only lived in the house a short time and had no idea of what colour the stone should be as it was Grey when they moved in.

Re-Pointing Red Sandstone Flooring

It was quite rewarding to bring the stone back to life and to finish the renovation of the floor our attention turned to the pointing which had been compromised by the flooring and was in a bad state.

The old pointing was carefully knocked out and after cleaning up the floor was re-pointed using a modern breathable pointing product called VDW 800 which comes in four different colours, it’s very easy to apply, copes well with wide gaps and fully hardens in 48 hours.

Traditionally a Lime mortar was used for this but there are several draw backs with this as it never really sets, and if you mop or clean the floor then traces of White pointing stain the stone. This is very noticeable on darker stones and secondly, it’s difficult to work with and remove after it has dried.

Flood Damaged Red Sandstone Hallway after Renovation Penrith Flood Damaged Red Sandstone Hallway after Renovation Penrith


All in all, the Sandstone floor responded very well to our restoration methods and sealer, needless to say the customer was very happy with the result. For aftercare cleaning of Sandstone flooring I recommend the use of Neutral Tile Cleaner which is gentle enough not to impact the sealer yet an effective floor cleaning product that can be used regularly.

Flood Damaged Red Sandstone Hallway after Renovation Penrith

 

Professional Restoration of a Red Sandstone Hallway Floor in North Cumbria

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Black Slate Floor Renovation Glenridding Ullswater

Black Slate Floor Renovated in Glenridding Ullswater

I thought I would share the details of this Black Slate floor renovation we recently completed in Glenridding in Ullswater. Slate is a popular choice for flooring in the Lake District due to its abundance in the area so I’m sure it will be relief to some to know that it can be restored regardless of the state it gets into.

Black Slate Floor Before Renovation Ullswater Black Slate Floor Before Renovation Ullswater

This House was actually an old Miners Cottage based in the Valley of Glenridding and the Black Slate was actually from the mine itself. After nearly two hundred years of use the old floor was still in good structural condition although the pointing had perished in many areas and needed replacing

Unless it’s being completely removed, I always recommend putting old floors like this back into use. Reason being the lack of a damp proof membrane which if in place would prevent moisture rising through the floor; old floors like these don’t have a DPM so its best to maintain them and let them breathe so moisture can evaporate at the surface. Cover them up and you risk damp building up under the floor where it can reach out to the walls.

Re-Pointing Black Slate Flagstones in the Lake District

The first step of the renovation was to knock out the remaining pointing with an 8lb Titan hammer drill fitted with a chisel attachment. The debris was cleared and new pointing applied. For this I like to use a product called VDW800, we don’t sell it at Tile Doctor but its easily sourced on-line. and for my money it’s the best pointing product on the market. It can be used inside or outside, it’s totally waterproof but it’s also breathable, flexible and comes in four different colours.

Black Slate Floor During Renovation Ullswater

Unlike Lime pointing this product fully hardens after twenty four to forty eight hours (depending on temperature) and it doesn’t wash out. Once the pointing was completed, we left it to dry overnight.

Next, we gave the floor a general clean with Tile Doctor Remove and Go which was sprayed onto the stone floor and then after about ten minutes worked in with a Black scrubbing pad fitted to a rotary floor machine. This is good for softening up paint and old sealers so they can be rinsed off with water and extracted with a wet vacuum.

Black Slate Floor During Renovation Ullswater

Deep Cleaning Black Slate Flagstones

The next day our attention turned to the Slate flagstones which had been stained by all types of material that had accumulated over the years; this included paint, old sealer, and bits of Varnish to name a few, you name it this floor had it.

To renovate stone when it’s this bad they only option is to use a technique we call Milling that uses very abrasive “Milling Pads” encrusted with industrial diamonds to grind off the surface to reveal new stone underneath. It also makes the stone much more smoother to walk on and as a result easier to clean going forwards. A further benefit is a smoother stone requires less sealer. The milled floor combined with the new pointing should result is an almost new floor.

The great thing about offering this service is that the customer retains the look and feel of the original floor which in this case ran from the front room, passage, and Kitchen area.

The milling pads are applied using a floor buffer which is weighted to ensure a strong contact with the stone. It does generate a lot of dust though so we use water to contain the dust and help with lubrication. Once done the floor is rinsed with more water and the resultant slurry extracted with a wet vacuum.

The next step is to apply a sealer however the Slate needed to be completely dry before we could do that so it was left to dry out for a few days.

Black Slate Floor Renovation Ullswater

Sealing a Slate Tiled Kitchen Floor

Once the Stone had dried sufficiently (they never dry fully in old buildings without a DPM) the weather had changed for the worse and we had a full blizzard has arrived with snow and ice etc. It wasn’t ideal for sealing but the sealer we had chosen to use on this occasion copes well with damp due to it having an oil base and is rated for external use.

Black Slate Floor Renovation Ullswater

The sealer used is called Tile Doctor X-Tra Seal and is excellent on Black Stone as all Black Stones get their colour from the oil content inside the stone. The sealer fills up the pores in the stone resulting in a lovely dark sheen. The only disadvantage is its quite an expensive product however only one coat was needed and, on this occasion, it was the only sealer I would have recommended for this floor.

Black Slate Floor Renovation Ullswater

Once complete the floor looked completely transformed and should look great from many years to come. Assuming they and future owners of the property look after the floor it should never need Milling again just a deep clean and fresh seal ever five to seven years.

Black Slate Floor After Renovation Ullswater Black Slate Floor After Renovation Ullswater

On the subject of maintenance, we took time to discuss after care cleaning before leaving and informed them to stay clear of using a steamer as this will damage the sealer. To clean this floor I recommended they use Tile Doctor Neutral Clean which is a mild but effective specialist tile cleaner that’s Ph neutral and comes in a concentrate so a little goes a long way. Naturally there are many tile cleaning products available in the market but you do need to careful as many are bleach bases and can harm the sealer, even washing up liquid which is a very good degreaser will damage a stone sealer.

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Victorian Hallway Floor Renovated in Carlisle

Original Victorian Hallway Floor Restored Back to Life in Carlisle

This is probably one of the oldest Victorian floors we have worked on, the house dates back to 1853 and is the second one we have covered on the same road in the leafy city of Carlisle . The whole street was owned by the council for several decades and the houses including floors have experienced all sorts of damage to them over the years. More recently the houses have been released to a private developer who called us in to handle the restoration and resurrect the hallway tiles which you will see on the pictures.

Period 1853 Victorian Hallway Floor Before Restoration Carlisle Period 1853 Victorian Hallway Floor Before Restoration Carlisle

Cleaning and Repairing a Victorian Tiled Hallway Floor

The first job for us was the tile repair, and this meant preparing the surface for the new tiles, which involved carefully knocking up all the loose and cracked tiles and then re setting them using matching replacements where necessary.

Period 1853 Victorian Hallway Floor During Restoration Carlisle

To do this I like to use a multi tool to score the grout and then break out the cracked tiles with a hammer and chisel or a power drill. The replacement tiles had to be re-sized to fit, oddly enough most of the damage was along the edge of the floor where air ducts used to be in place and then these had been concreted in. The main part of the floor though was still in good order even though it was 170 years old.

Period 1853 Victorian Hallway Floor During Restoration Carlisle Period 1853 Victorian Hallway Floor During Restoration Carlisle

Once the replacement tiles were set, a low moisture cleaning technique was used to get the whole floor clean. This involves covering the tiles in Tile Doctor Oxy-Gel and leaving it to soak into the tile for ten minutes. Being a gel cleaner, it is easier to control and there is less water involved. The gel is then scrubbed in with a buffing machine fitted with a 100-grit milling pad. A little bit of water is added to help lubricate and scrub off the dirt and soiling. A wet vacuum is then used to remove the soil which is an essential piece of kit for this line of work.

After the initial clean the floor was given an acid rinse using Tile Doctor Acid Gel which was applied neat and as before scrubbed in using a pad, this time using a finer 200-grit milling pad. Again, a little water was used to aid in the clean up being careful not to flood the floor.

The reason for the low moisture clean is that there was a basement underneath the hallway and the client had nowhere else to put certain fabrics, furniture etc so with a low moisture clean we can minimise the chance of any water finding its way into the space below. The wet vacuum was deployed again to remove the cleaning products and water and the floor was left to dry.

Sealing a Victorian Tiled Hallway Floor

Once clean and dry the floor was sealed using two coats of Tile Doctor X-Tra seal which as the name suggests is a little bit extra as it’s a very robust sealer, although mainly designed for outside areas it’s an oil-based formula that works really on Victorian tiles.

Period 1853 Victorian Hallway Floor After Renovation Carlisle Period 1853 Victorian Hallway Floor After Renovation Carlisle

One done the floor looked great, and the developer was very happy with the result.

Period 1853 Victorian Hallway Floor During Restoration Carlisle

 

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Mixed Slate Tiled Kitchen Floor Renovation Clifton

Deep Cleaning a Mixed Chinese Slate Floor in Clifton near Penrith

The pictures below are of Chinese Slate floor in the Kitchen of a property in the small village of Clifton just south of Penrith. We often get asked what the difference is between Rough and Semi Riven Slate, and this floor was a mixture of both.

If you look closely at the pictures and check out the darker parts of the floor you will see these smoother Semi Riven Slate, whereas the light copper-coloured parts of the floor were of the rougher textured variety. It’s not that unusual for stone to be mixed in this fashion as it can be supplied from different quarries in order to achieve a particular look.

Rough Chinese Slate Floor Before Cleaning Clifton Penrith

The blend of different slates makes little difference when it comes to cleaning as the process is essentially the same. I would advise though if you intend to clean the floor using a mop then you should opt for Semi Riven Slate as Rough Slate can shred your mops and make it harder to maintain. We tend to use industrial floor buffing machines which work well on both surfaces so are less effected.

Rough Chinese Slate Floor Before Cleaning Clifton Penrith

Cleaning a Rough Chinese Slate Kitchen Floor

There was a bit of wax on this floor so to remove this Tile Doctor Wax Away was applied. The product was left to stand for fifteen minutes before being scrubbed into the stone, rinsed and then the soil extracted with a wet vacuum.

We then finished the cleaning with an Acid Rinse which involves scrubbing the Slate with Tile Doctor Grout Clean-up. This not only works well at cleaning up the stone and grout but also neutralises the alkaline pH left over from using Wax Away. I am very wary of the pH level of the floor as it could have an impact on the new sealer, giving the floor an acid rinse before sealing also ensures a better bond with the sealer.

Naturally, you can’t leave a strong product like Grout Clean-up on the Stone for long as it could etch the surface so once done the floor was thoroughly rinsed with water and extracted again with a wet vacuum. A mop and bucket and lots of sponges won’t do the job on a large area like this.

Sealing a Rough Chinese Slate Tiled Kitchen Floor

Once we finished the clean, we left it to dry off overnight and came back the next day to apply the sealer. We were originally going to apply a satin finish sealer, but the client had a big dog with sharp claws which could of scratched and marked the sealer so decided against it. I advised the client to use an Impregnating sealer called Tile Doctor Colour Grow, which lifts the natural colours in the stone, but is not a topical shiny sealer as the seal soaks into the Slate and leaves a a nice matt finish instead. Only two coats of sealer were needed, and the floor looked like new again.

Rough Chinese Slate Floor After Cleaning Clifton Penrith

My client was very happy with the difference in the appearance of the stone and how much cleaner the grout was, so much so they the following feedback for us, which is always appreciated.

“Totally impressed with the team they couldn’t have been more professional and even left me with some cleaner. My horrible 12 year old slate tiles look fabulous”

As usual we left a free bottle of Tile Doctor Neutral Tile Cleaner for aftercare, it’s very important not to undo all that hard work by using a product which will damage the seal, using a pH neutral cleaner will keep the seal looking sharp and fresh for years to come.

Rough Chinese Slate Floor After Cleaning Clifton Penrith

 

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Red Sandstone Floor Before After Restoration Keswick Cumbria

Red Sandstone Floor Pavers Restored in Keswick, Cumbria

We love working with Sandstone, it’s very satisfying as we usually get called in when it looks really horrible and grubby and after some work it ends up looking stunning. The floor in this property in the famous Lake District town of Keswick had been covered with carpet for many years, so when we uncovered it as you can see from the pictures, it was clearly in needed of major attention and a great candidate for restoration.

Red Sandstone Flagstones Before Renovation Keswick

When the floors this bad there’s no point trying to get a decent clean just by using chemicals alone, so we often offer a system we have perfected at Tile Doctor called “Milling”. We discussed the project in detail with the client and agreed a price and a time to complete the work.

Red Sandstone Flagstones Fireplace Hearth Before Renovation Keswick Red Sandstone Flagstones Before Renovation Keswick

Restoring the Appearance of Red Sandstone

Milling involves the application of several coarse grades of hard diamond pads to the stone using water to lubricate the process, the water also helps make the removal of the soil easier and reduces dust. On this occasion we used coarse 50, 100 and 200-grit milling pads applied in sequence with a weighted rotary floor machine, the floor is rinsed with water between each pad and the soil extracted using a wet vacuum.

We worked our way across the floor using this process. Not only does this give the stone the deepest clean it has ever had but it also cuts back the stone a few millimetres and takes off a lot of roughness leaving the finish a lot smoother, this makes the now Milled Stone a lot easier to maintain in the future as it has a much smoother texture and finish.

Loose grout is a common problem on these older floors, so the next step was to rake out any broken and loose grout between the slabs, clean-up and repoint to match the existing. Once that had set, we gave the floor another lighter clean with Tile Doctor Pro-Clean run along the recessed grout lines with a rush to clean them up. I was then satisfied the floor was a clean and it could be, the floor now needed to dry our before we applied the sealer.

Sealing a Red Sandstone Tiled Floor

We returned the following day and checked the floor was dry using the moisture meter, we don’t recommend applying a sealer to a damp floor as the sealer will not cure properly. All was well, so we then applied several coats of Tile Doctor Colour Grow Sealer, this is a fully breathable, impregnating sealer that will protect the stone from staining whilst enhancing the natural red colour in the Sandstone.

Red Sandstone Flagstones Fireplace Hearth After Renovation Keswick Red Sandstone Flagstones After Renovation Keswick

Using a breathable sealer on old stone floors like this is highly recommend as these floors rarely have a damp proof membrane installed and so it’s important to give moisture a way of rising through the floor naturally and evaporating rather than being trapped under the floor where it can eventually build up in the walls.

As you can imagine from the after pictures the customer was happy with the overall outcome and relieved that their decision to remove the carpet had worked out.

Red Sandstone Flagstones After Renovation Keswick

 

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